Problem of Industrial Automation

The main Human factor which caused the AMT failure is Careless or Ignorant in Handling due to Insufficient Lubrication, Faulty adjustment, Racing, Overheating, Wear or breakage of parts. Studies showed this failure originated from workers who do not have knowledge on what they are with like machine operation & product it makes and strong technical back ground.

All this can be minimized or totally eliminated by having a worker who has the ability to increased MTBB, reduced MTTR in order to increase the OEE by:

understand the machine operation well read the machine mechanical drawing interpret the electrical circuit & PLC programming understand the function & operation of electro pneumatics / hydraulics system improve the machine operation system

Qualified technical personnel are required by manufacturers because of the following reasons:

Use of more automation in machine:              complexity, multi system, unique machines Increased cost of repair:              labor, parts, downtime Lost in production capacity:              out of specification product, line shut down

                                              

 “Qualified technical personnel are a fundamental component in current production systems. They are able to anticipate eventualities that no software or hardware is capable of emulating. They improvise, intercept problems and make things possible…..”

Scope Of Technology:

Since the beginnings of the industry, the automation of production processes is one of the aspects that have evolved most. This evolution becomes possible thanks to the integration of classic technologies like mechanics and electricity with modern ones (electronics, computer science, communication, etc.).

This integration of technologies is represented in the so-called “Growth of Automation”, which includes 

Field Level (Sensors, Actuators, Hardware),

Control Level (PLC, PC, PID),

Supervision Level (SCADA network),

Planning Level (Manufacturing Execution System) and

Management Level (Enterprise Resource Planning) and they are interrelated by means Industrial Communication.

The evolution of automated industry and the technological integration are the two phenomena, which have forced a rethinking of the work carried out in industrial plants. Tasks were once manual are now automated; and companies seek qualified technicians. who have

Knowledge in	Skills in
Pneumatics / Electro-pneumatics Hydraulics / Electro-hydraulics Fluid Control Electrical / Electronics Sensors Electric Actuators PLC’s Robotics Industrial Communication Computer Science	Analyzing Installation / Assembly Diagnosis and repair of failures Interpretation and elaboration of documentation Programming Decision –Making Problem Solving Preventive Maintenance Principles of industrial networks Interaction with graphical interfaces

The new manufacturing environment requires that specialization mechanical, electronics, etc.) is no longer sufficient and the technicians should be able to develop a series of professional skills to interact with technologies and to able to develop his/her work efficiently.

Technologies Are Not Isolated:

The rapid development in production processes, orientated to the increase in productivity and to the quality of the product, has given rise to tasks in automation that was previously carried out manually

This fact, together with the integration of technologies found in automated processes, creates a high demand for qualified technical staff.

·         Do you or your technical personnel possess the degree of qualification required?                                       ·         Are you or your  technicians / engineers prepared for the present and future industrial reality?

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With HUMAN as a main cause for the failure, www.myskill4u.com plays an important roles in providing online and site training, improving, upgrading and  updating various aspect and method in order to archive Failure Free Operation(FFO)

www.myskillmall.com is a “One Stop” site designed to provide crystal clear information. With that as the ultimate goal, www.myskillmall.com. will serve as a resources center to spear, discover & upgrade knowledge and skill of the young upcoming technical personnel or any one in this fast growing Technical Global with reasonable shortage of  skill manpower.

Increase Overall Encquipment Effectiveness by:

Increasing an individual’s educational level by 10% increases productivity by 8.6%; Increasing an individual’s work hours by 10% increases productivity by 6.0. Increasing capital stock by 10% increases productivity by 3.2%.

With this website we provide information to engineers, professionals and everybody who is interested in process automation and control. We try to cover all topics related to Process Automation and Control, like Distributed Control Systems DCS, Programmable Logic Controler PLC, Batch Control, Validation, ANSI/ISA S88.01, Fieldbus, Foundation Fieldbus, Profibus, AS-Interface, DeviceNet, PID, Advanced Control, Measurement, Human Machine Interface HMI, OLE for Process Control OPC, Measurement, Process Instrumentation, Industrial Automation Training, ...

While 90% of global production is still controlled by analog instrumentation, almost all the controls installed as a part of a new plant or plant expansion are Digital Control Systems DCS connected by digital networks.